Wednesday, July 29, 2015

Process of Recycling in Textile Industry

Developments in wastewater treatment methods

Waste water from the textile finishing industry commonly contains moderate concentrations (10-200 mg/l) of dye stuffs, contributing significantly to the pollution of aquatic ecosystems. Various physio-chemical and biological techniques can be employed to remove dyes from waste water. The technical and economic feasibility of each technique is determined by several factors such as dye type, waste water composition, operation costs and generated waste products.

The adsorption technique is superior to other techniques with regard to simplicity of design, initial cost, ease of operation and insensitivity to toxic substances. This technique uses activated carbon and other suitable sorbents. Activated carbon remains the most effective and widely used adsorbent for the decolourisation of waste water from textile industries.

Process of recycling in textile industry using biological activated carbon treatment system


In this bio treatment method, naturally occurring micro organism breakdown materials in the water such as Dissolved Organic Carbon (DOC), Biochemical Oxygen Demand (BOD), turbidity, Total Suspended Solid and nutrient levels and thus improve water quality. The Activated carbon filters are used to provide a place on which these microorganisms grow. Because of the low price of bio treatment, the combination with AC may reduce the overall treatment cost. Finally the biologically activated carbon systems degrade the industrial waste water in a fast and inexpensive way.

There are 2 types of biologically activated carbon systems for waste water treatment in textile industries. In the first type, biological activated carbon (BAC) filter uses granular activated carbon to reduce dissolved organic matter and remove color (20 to 30 mg/L ozone for 0.5 to 1 hour). While in the second, biological activated carbon filter (BAC) uses activated carbon in the form of flexible clothes to reduce dissolved organic matter (20 to 30 mg/L ozone for 0.5 to 1 hour).


The two biological activated carbon treatment systems successfully reduce the levels of BOD5, COD, DOC, TSS, Color and Turbidity in the wastewater to within the specified guidelines in each trial that is continuously providing high quality recycled water to the entire factory requirements. The improvement of water quality by the two BAC filters under different conditions is tabulated below (Table 1.). Biological oxidation within GAC filters also can be efficient for the removal of inorganic such as ammonia. Ammonia is a toxic chemical which promotes bio-growth and reacts with chlorine. The combined removal of DOC and ammonia leads to a significant reduction of the chlorine demand of the finished water. The amount of DOC removal and oxygen consumption by the two BAC in warm temperature (25-34 oC) are much greater than cold temperature (9-17 oC.)

Table (1): Removal Efficiency of Two of Biological Activated Carbon Systems.
ParameterBAC1BAC2
Biochemical Oxygen
Demand after 5 Days,
BOD5(mg/L)
75% to 88%81% to 92%
Chemical Oxygen Demand, COD(mg/L)68% to 81%63% to 87%
Dissolved Organic  Carbon, DOC(mg/L)66% to 89%71% to 93%
Total Suspended Solid, TSS87% to 94%61% to 80%
Color(TCU)More than 80% of the
color
More than 81% of the
color
Turbidity(NTU)75% to 88%68% to 81%


Boyce supplies wide range of activated carbon with an exceptionally high surface area and a high degree of micro porosity makes it very suitable for these textile industries for the removal of dyes in efficient way.


For More Details Visit  Boyce Range of Activated carbon 

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